Racking & Shelving Specialists — Hamriyah Free Zone, Sharjah · Serving the UAE & GCC
Discover our certified product lineup built for dynamic pick faces, high throughput warehouses, and oversized industrial materials. Each system is fully customizable via our OEM/ODM design bureau with full finite element analysis (FEA).
Heavy-gauge forged structural arm brackets engineered for uninhibited horizontal loading. Eliminates front vertical obstruction to optimize rapid manual and forklift picking of conduit, tubing, and electrical profiles.
Versatile teardrop and slotted upright racking engineered for 100% SKU selectivity. Perfectly adapted for fast-moving consumer goods (FMCG) distribution hubs requiring frequent beam height adjustability.
Modular cradle geometry built with heavy hot-rolled I-beams to securely cradle steel master coils and wire spools. Enables stable vertical stacking while retaining direct overhead crane access.
Clear-span portal frame industrial architecture tailored for automated fulfillment centers. Engineered to integrate roof-suspended conveyors, pick towers, and multi-tier picking mezzanines.
Double-sided and single-sided freestanding structural columns featuring tapered locking arms. Designed for zero-deflection picking of PVC pipes, copper lines, and structural aluminum extrusions.
Ergonomic split-level carton-picking shelving equipped with cold-rolled steel drop-in decking. Ideal for high-density e-commerce sorting operations, apparel fulfillment, and automotive bin parts.
Epoxy-coated Q235B structural pallet racking engineered with roll-formed omega columns and interlocking box beams. Delivers safety, rigidity, and rapid replenishment access across ambient distribution centers.
Sanitary-grade AISI 304 austenitic stainless-steel welded cantilever brackets. Built for washdown environments, chemical processing plants, and sub-zero cold storage facilities requiring zero oxide formation.
Years of Proven Engineering Excellence
FEA Structural & Seismic Load Verification
Proprietary Racking Families Manufactured
Export Coverage with Turnkey Field Support
Integrated Storage Solutions (ISS UAE) operates modern manufacturing, profiling, and finishing infrastructure from Sharjah’s Hamriyah Free Zone (HFZA), serving global supply chains with complete accountability from raw coil to final hand-over.
Every engagement starts with full physical site metrics, SKU flow analysis, reach-truck turning radius modeling, and slab load calculations to engineer zero-error layout drawings prior to steel stamping.
Strategic positioning across the UAE, Saudi Arabia, Oman, Qatar, Kuwait, and Bahrain. Direct access to deep-water berths guarantees rapid container consolidation and reliable CIF freight schedules.
Utilizing high-tensile Q235B and Q355B cold-rolled structural coils adhering strictly to EN 15512, FEM 10.2.02, and American RMI specifications. Automated 70µm powder-coating lines resist salt spray and humid industrial conditions.
From bespoke pick-to-light shelf brackets and SS304 anti-microbial cleanroom decks to reinforced cantilever column base plates, our in-house toolmakers fabricate specialized configurations within 10 business days.
Modern order picking environments differ radically from static bulk storage. In fulfillment architectures, pick faces experience continuous cyclic dynamic loading, concentrated personnel interaction, and intensive material handling equipment (MHE) traffic. Order picking racks must balance high structural rigidity with modular accessibility to ensure ergonomic worker interaction and zero structural deflection under varying load vectors.
Our OEM/ODM engineering division applies 3D dynamic finite element analysis (FEA) to calculate second-order (P-Delta) structural effects, portal frame bracing elasticity, and beam-to-column connector torsional stiffness. By optimizing upright perforation geometry (such as 50mm pitch teardrop or diamond slotting), we deliver maximum beam-lock security while facilitating rapid re-profiling of pick openings as seasonal SKU volumes fluctuate.
Furthermore, corrosion mitigation plays an essential role in total lifecycle cost. We utilize multi-stage automated pre-treatment immersion baths followed by thermosetting electrostatic powder coatings, resulting in a minimum 60–80 µm dry film thickness (DFT). For hazardous, chemical, or sub-zero environments, AISI 304 and 316 austenitic stainless-steel fabrications guarantee total resistance to aggressive washdown sanitizers.
| Storage System | Optimal SKU Density | Standard Payload | Stock Rotation |
|---|---|---|---|
| Selective Pick Racks | High (100% Selective) | 500 - 4,000 kg/lvl | FIFO Compliant |
| Multi-Tier Mezzanine | Ultra-High (Multi-Level) | 300 - 1,200 kg/m² | FIFO Dynamic |
| Carton Live Flow | Very High (Split Case) | 150 - 500 kg/roller lane | Strict FIFO |
| Cantilever Long Rack | Medium (Open Span) | 400 - 2,500 kg/arm | FIFO / LIFO |
| SS304 Cleanroom Rack | Medium-High (Sanitary) | 250 - 800 kg/shelf | Hygienic FIFO |
The convergence of robotic intralogistics, real-time Warehouse Management Systems (WMS), and micro-fulfillment demands is transforming structural steel shelving from passive metal structures into intelligent, cyber-physical picking modules.
Modern order picking racks are shifting toward elevated base frames with laser-guided AGV docking undercarriages. OEM fabricators are engineering high-clearance bottom apertures and precision guide rails that allow Autonomous Mobile Robots (AMRs) to navigate rack bottoms, lift modular pick towers, and deliver full picking pods directly to static human pick stations (Goods-to-Person).
Pick-to-Light (PTL), Put-to-Wall, and voice-directed order assembly require hollow beam extrusions engineered with integrated raceways for low-voltage power buses and data cables. Factory-installed optical sensor housings prevent wire pinching during shelf reconfiguration, accelerating order picking rates up to 400 picks per operator hour while eliminating order fulfillment errors.
As industrial real estate costs escalate across urban centers, fulfillment operators are deploying multi-tier rack-supported platforms reaching 12 to 16 meters in height. By integrating modular gravity roller tracks with spiral chute discharge systems, pick towers eliminate horizontal cart travel, routing pick-completed tote boxes directly to automated packing lines.
B2B supply chain directors and procurement executives are changing how they evaluate warehouse hardware. The transition moves away from lowest initial steel cost per kilo toward lifecycle resilience, decarbonization, and engineering modularity.
Procurement criteria have transitioned from raw CAPEX outlays to comprehensive operational life calculations. Upfront investments in certified cold-rolled structural steel, pre-galvanized components, and heavy-gauge base column protectors reduce maintenance downtime, eliminate seismic re-certification failure penalties, and yield lower insurance premiums over a 15-year operational lifecycle.
Global logistics enterprises now require Environmental Product Declarations (EPD) and recycled content certifications for all warehouse fit-outs. Forward-looking OEM/ODM factories are switching to electric arc furnace (EAF) steel with documented lower carbon footprints, solvent-free closed-loop powder coating, and 100% recyclable crating materials to meet corporate Net Zero targets.
Tier-1 3PL operators and retail brands are increasingly bypassing middleman distributors in favor of direct-from-factory OEM/ODM alliances. Direct collaboration with experienced manufacturing centers allows custom beam profile roll-forming, expedited structural stampings, and phased site installation deliveries tailored to avoid ongoing warehouse shutdowns.
Authoritative technical answers to common engineering, compliance, and supply chain inquiries encountered during high-density warehouse storage planning.
We primarily fabricate using certified cold-rolled Q235B and Q355B structural steel coils (equivalent to European S235JR and S355JR / ASTM A36 and A572 Grade 50). These metallurgy profiles deliver optimal tensile yields, superior ductility during automated roll-forming, and exceptional fracture resistance under dynamic shock loading from picking equipment.
Every OEM/ODM layout is subjected to structural verification utilizing advanced 3D FEA modeling according to EN 15512, FEM 10.2.02, or UBC/IBC seismic codes. Calculations evaluate local ground acceleration (Ss, S1), base anchorage shear capacity, and floor slab bearing pressures to guarantee safe operation across all geographic zones.
Standard roll-formed components ship in 2 to 3 weeks. Complex bespoke OEM/ODM projects—involving specialized cantilever support arms, wire-guided picking rails, or multi-level mezzanine pick towers—typically require 4 to 6 weeks from approval of shop drawings to container stuffing.
Yes. We regularly supply custom-engineered retrofitting brackets, pick-to-light clip profiles, drop-in galvanized wire decking, and carton-flow bed drop-ins. Our engineering team conducts an on-site structural audit to verify that existing uprights can absorb the added dynamic dead-load of automated sub-assemblies.
For temperatures between -30°C and 0°C with condensation cycles, hot-dip galvanized steel (HDG according to ISO 1461) or specialized anti-corrosion epoxy coatings are specified. For food-contact or cleanroom zones, our AISI 304/316 stainless-steel picking brackets offer lifetime rust immunity without flaking or paint contamination.
All outbound shipments include Raw Material Mill Test Certificates (MTC 3.1), coating thickness verification reports, destructive weld test logs, and EN 10204 factory compliance declarations. Load rating plaques and detailed assembly manuals are included in every container packing list.