Racking & Shelving Specialists — Hamriyah Free Zone, Sharjah · Serving the UAE & GCC
Manufactured using automated precision multi-bend roll-forming equipment. Our pallet rack uprights, cantilever columns, gravity lines, and commercial metal structures deliver maximum load-to-weight structural efficiency for industrial distribution centers across Southeast Asia and global supply chains.
Specialized modular hanging bar system engineered for aluminum extrusions, conduits, and profiles with heavy-duty castors for manufacturing mobility.
Multi-tier upright-supported industrial mezzanine system integrated with integrated non-slip stairs, handrails, and high-density catwalk flooring.
Commercial grade 304 stainless steel precision fabricated organizer rack designed for sanitary beverage handling, hospitality centers, and catering.
Universal boltless slotted upright post framing with adjustable shelf decks, engineered for rapid warehouse manual order picking and retail distribution.
High-density dynamic FIFO pallet flow lines featuring heavy-duty upright frames, dynamic brake rollers, and speed controllers for cold stores and FMCG.
Continuous gravity live roller pallet racking backed by fortified upright posts, structural guide rails, and entry impact protectors for heavy palletized loads.
Free-standing heavy cantilever columns manufactured from hot-rolled I-beams or heavy C-profiles for timber, piping, steel coils, and long architectural loads.
High-precision stamped wire and sheet steel organizer rack with anti-rust thermoset powder coating, designed for commercial retail, syrup, and beverage storage.
The pallet rack upright frame serves as the fundamental vertical load-bearing backbone of any intralogistics system. In modern high-bay warehouses, upright columns endure complex structural stresses: axial compression from stacked pallets, lateral torsional buckling, dynamic forklift impacts, and seismic P-Delta effects. Our manufacturing pedigree traces back 36 years of specialized warehousing innovation, delivering structural rack framing engineered strictly under certified standards.
As Malaysia advances rapidly into an international logistics super-hub across the Klang Valley, Johor, and Penang, procurement engineers face stringent compliance requirements enforced by the Department of Occupational Safety and Health (DOSH / JKKP Malaysia). Our factory roll-forming lines deploy certified micro-alloyed structural steel (Q235B and Q355B / S355JR), featuring complex 10-to-12 bend Omega column geometry that maximizes radius of gyration and second moment of area while minimizing deadweight.
Our upright columns utilize high-yield structural steel with guaranteed minimum yield strength up to 355 N/mm². Every coil undergoes ultrasonic flaw testing and chemical spectrometry to eliminate micro-fracturing along cold-roll bends.
Designed in accordance with Eurocode BS EN 15512:2020 and Australian AS 4084-2023 principles, accounting for low-frequency ground oscillations and automated high-reach mast deflection dynamics.
We supply international 50mm, 75mm, and 76.2mm pitch configurations compatible with European hook-in beams, American teardrop standards, and Japanese heavy box-beam connectors.
From high-throughput e-commerce fulfillment hubs in Selangor to high-precision cleanroom parts storage in Penang and cold-chain hubs in Johor, our pallet rack upright systems are custom-tailored to regional operational demands and environmental conditions.
Distribution centers in Shah Alam, Bukit Raja, and Port Klang Free Zone (PKFZ) require high-density, multi-tier selective and drive-in racks operating 24/7 with rapid pallet turnover and automated reach trucks.
Electronics and precision manufacturing facilities across Batu Kawan Industrial Park (BKIP) and Bayan Lepas FIZ deploy ESD-safe uprights, micro-tolerance cantilever racks, and modular cleanroom mezzanine platforms.
Supporting rapid export logistics to Singapore, facilities in Tanjung Pelepas (PTP) and Pasir Gudang require hot-dip galvanized uprights resistant to blast freezer condensation (-30°C) and marine salinity.
Kuantan Port Industrial Area and Terengganu petrochemical clusters utilize extra heavy-duty open-face upright profiles and structural steel cantilever racks for raw steel tubing, heavy pipes, and polymers.
In alignment with the New Industrial Master Plan (NIMP 2030) and the national push toward Industry 4.0 automation, pallet racking infrastructure is transitioning from static manual storage into high-precision structural skeletons for robotic intralogistics.
With warehouse land costs rising in central Selangor and Penang, developers are building upward to 25–40 meter clear heights. This shift demands ultra-rigid upright frames roll-formed with laser-guided precision, ensuring deflection tolerances below L/1000 for crane mast guidance and high-speed four-way shuttle bots.
Malaysia's year-round relative humidity (80%–95%) accelerates electrolytic rust in standard commercial racking. Leading operators are mandating heavy-duty pre-galvanized coils or hot-dip galvanization for upright footings, paired with impact floor anchors embedded with specialized non-shrink epoxy grouts.
Enforcement of the Occupational Safety and Health (Amendment) Act 2022 mandates third-party engineering endorsement of warehouse load capacity placards, certified anti-collapse mesh, column perimeter bullnose guards, and calibrated flue space between uprights for ESFR sprinkler water penetration.
Select the appropriate upright column width, depth, and steel thickness based on floor-to-beam level height, total bay load capacity (Safe Working Load), and forklift handling dynamics.
| Profile Model | Section (W x D mm) | Material Grade | Thickness (mm) | Max Bay Load (kg) | Pitch Options | Ideal Application |
|---|---|---|---|---|---|---|
| UP-80 Light/Medium | 80 × 60 mm | Q235B / S235 | 1.5 – 1.8 mm | 6,500 kg | 50 mm / 75 mm | Retail & Light Shelving |
| UP-90 Standard Duty | 90 × 70 mm | Q235B / Q355B | 1.8 – 2.0 mm | 11,000 kg | 50 mm / 75 mm | Standard Selective Rack |
| UP-100 Heavy Duty | 100 × 70 mm | Q355B / S355JR | 2.0 – 2.3 mm | 16,500 kg | 75 mm / 76.2 mm | High-Bay Selective / Drive-In |
| UP-120 Ultra Heavy | 120 × 95 mm | Q355B / S355JR | 2.3 – 2.5 mm | 22,000 kg | 75 mm / 76.2 mm | Multi-Tier Mezzanine & VNA |
| UP-140 Automated AS/RS | 140 × 120 mm | High Yield S355MC | 2.5 – 3.0 mm | 32,000+ kg | Continuous Custom | Clad-Rack Automated AS/RS |
Note: Safe working bay loads are calculated assuming an unsupported first beam level height of 1,800mm and a minimum safety factor of 1.5 conforming to FEM 10.2.02 and EN 15512 specifications.
Drawing upon 36 years of specialized engineering across manufacturing plants, logistics hubs, and export terminals, we deliver absolute precision from initial floor slab assessment to final regulatory handover.
Comprehensive laser site measurement, floor slab core drill analysis, forklift turning radius checks, and SKU velocity categorization.
CAD & 3D Finite Element Analysis calculating Euler buckling limits, beam deflection ratios, and BOMBA fire clearance optimization.
In-house manufacturing using CNC 24-pass roll-forming mills, automated continuous laser punching, and electrostatic powder coating.
Assembly executed by certified riggers adhering to CIDB and JKKP safe work method statements (SWMS) and torque-calibrated anchoring.
Full verticality plumb inspection, dynamic test load certification, safe operating load signage installation, and maintenance training.
Essential technical, structural, and regulatory answers for logistics managers, supply chain directors, and procurement specialists.
Collaborate with an established manufacturing partner backed by 36 years of engineering leadership. Whether you are expanding an existing distribution hub in Malaysia or sourcing full container shipments for export, our engineering consultants provide rapid layout design, structural calculation checks, and factory-direct quotation.